Switch 500 & Switch 100

Flexible, automated inspection platforms for vials and syringes designed to handle both small and large batches.

Picture of Körber's Switch 500 inspection machine.

One platform for flexible inspection

Switch 100 is designed for small, high-value batches with frequent format changes. Switch 500 is built for flexible mid-volume production lines. The right choice depends on your throughput requirements, batch size, and inspection capacity.

In numbers

-40%

Reduced costs by combining syringe and vial inspection in one machine. 

Up to 500

Inspect up to 500 containers per minute with Switch 500.

Up to 12

Configure up to 12 camera stations for Switch 100.

Benefits

One platform for two container formats

Inspect vials and nested syringes on one machine, reducing equipment count and line complexity.

Improved speed and efficiency

Inspect up to 500 containers per minute with Switch 500 or run automated small-batch inspection with Switch 100 on a compact footprint.

Capital investment reduction

Save up to 40% by replacing two separate inspection machines with a single flexible platform.

Faster changeover

Switch between vial and syringe formats within the same day, minimizing idle time and keeping production lines efficient.

Improved quality

Reduce damage and air bubbles with non-contact handling, while advanced inspection stations improve defect detection and reduce false rejects.

Flexible line integration

Integrate seamlessly with existing setups via nest, turn table, or inline configurations to match your specific line layout.

Advanced automation

Reduce false rejects and improve traceability by enabling deep learning, object ID tracking, and B.R.AI.N line optimization.

Advanced optional modules

Extend inspection capabilities with modules such as Bubble-X, 3D inspection, HVLD Slim, UpsideDown, and leak detection for challenging products. 

Reduced lifecycle costs

Simplify operations and reduce maintenance costs by using single HMI and fewer spare parts across the line.

Compare our Switch solutions

Two variants for different production needs  

Switch platforms can be used in many different production setups. Adaptive CDMO lines can alternate between vials and syringes, so machines keep running efficiently with less downtime. 

The same system can handle both large-scale production and smaller, high-value batches. It’s especially useful for sensitive products like biologics, where it helps detect issues such as particles, visual defects, or leaks. 

It can also inspect different types of products, including both liquid and freeze-dried medicines, using the right inspection and leak testing options. 

Choose the platform that best matches your throughput, batch sizes, and inspection requirements. 

We value your privacy.

We require your consent. This video is hosted by YouTube, a service of Google LLC (USA). When you watch the video, YouTube receives your IP address, can store cookies on your device, and link this activity to your user account. For this, you must accept YouTube cookies in the Cookie Settings. You can also select 'Accept all Cookies' and thereby consent to further cookies that allow us to make the website more user-friendly, analyze user behavior, and show you personalized advertising on other websites. You can revoke your consent at any time via the cookie settings link in our footer. Further information can be found in our Privacy Policy.


Category 

Switch 100 

Switch 500 

Use cases 

Small batches, clinical or high-value products with frequent format changes 

Mid-volume production lines alternating vials and syringes 

Throughput 

Up to 100 cpm 

Up to 500 cpm 

Station count 

Optimized for compact inspection layouts with up to 12 camera stations 

Highly scalable inspection capacity supporting complex, multi‑station configurations  

 

Formats 

Vials and nested syringes 

Vials and nested syringes 

Flexibility 

High flexibility for frequent format changes 

High flexibility with maximum inspection capacity 

Footprint 

Compact footprint for space-constrained environments 

Designed for higher-capacity flexible lines 


We value your privacy.

We require your consent. This video is hosted by YouTube, a service of Google LLC (USA). When you watch the video, YouTube receives your IP address, can store cookies on your device, and link this activity to your user account. For this, you must accept YouTube cookies in the Cookie Settings. You can also select 'Accept all Cookies' and thereby consent to further cookies that allow us to make the website more user-friendly, analyze user behavior, and show you personalized advertising on other websites. You can revoke your consent at any time via the cookie settings link in our footer. Further information can be found in our Privacy Policy.

Optional modules and inspection technologies

The Switch Solution offers additional modules so you can adapt the machine to different products, quality requirements, and production setups.

Complementary digital solutions

On top of the machine configuration, Körber offers other digital solutions to further support inspection performance, line operations, and vision recipe development. For additional information, consult the brochures and factsheets in our Documentation section.

Downloads

Documentation

Download icon in a blue background

Brochure: Switch 100

Learn how Switch 100 (former Switch 75) is the perfect solution for small batch inspection. Flexible, fully automatic and compact pharmaceutical inspection machines.

Download icon in a blue background

Factsheet: Switch 100

Explore all the technical details of our fully automatic pharmaceutical inspection machines Switch 100 (former Switch 75).

Download icon in a blue background

Brochure: Switch 500

Explore the details of our fully automatic pharmaceutical inspection machines Switch 500 (former Switch 350).

Download icon in a blue background

Factsheet: Switch 500

Discover the technical specifications, performance features, and inspection capabilities of the Switch 500 (former Switch 350) inspection machine for pharmaceutical quality control.

Körber employee smiling

Get in touch

Speak to our specialists about our range of flexible, scalable, end-to-end solutions—tailored to you.