Layer Pickers

Scale your output with a Layer Picker portfolio designed for fast and reliable de-palletizing and pallet-to-pallet picking. Achieve reliable depalletizing and store-ready pallet creation across several operations.

a layer picker in action in a warehouse environment

Automated layer picking for high throughput operations

Increase throughput and accuracy by automating heavy manual lifting with solutions that integrate seamlessly with your existing automation and WMS.

In numbers

Peak performance

220

Achieve a high cycle capacity of up to 220 picks per hour to stabilize throughput during critical retail and beverage peaks.

Rainbow picking

2x

Create mixed-pallet or rainbow-pallet orders up to 2x faster compared to semi-manual handling methods. 

SKU versatility

98%

Handle nearly all common FMCG, beverage, and retail SKU formats regardless of shape, packaging type, or stacking pattern.

Zero manual effort

100%

Achieve a 100% reduction in manual layer picking, eliminating the most physically demanding and injury-prone tasks in your warehouse.

Scalable capacity

10,000

Future-proof your facility with an automated picking solution that can be scaled up to 10,000 picks per day.

Extreme ranges

−28°C

Rely on consistent performance in environments ranging from −28°C to +40°C (−18.4°F to +104°F) to support ambient and cold-chain operations.

Our layer picker solutions

Our market-leading layer pickers integrate across inbound depalletizing, AS/RS storage, and downstream equipment like stretch wrappers. From AMRs to high-volume gantries, explore our solutions to create your fully automated future. 

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Layer Picker Mono Gantry

A space-saving mono-gantry system for layer picking, ideal for operations with lower throughput requirements or space constraints.

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Layer Picker Gantry

A high-speed gantry robot system designed specifically for automating layer picking operations with precision and reliability.

layer picker icon

Layer Picker Hoist

A hoist-based system for layer picking, providing a robust and efficient solution for handling full layers of products in the warehouse.

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Layer Picker Robot

A robotic solution dedicated to layer picking, offering the flexibility and reach of a robot arm for building mixed-layer pallets.

a layer picker and an amr in a warehouse environment

Layer Picker AMR

Scale your operations with the market's most compact solution

Achieve higher throughput in your existing facility with the Layer Picker AMR, a standalone system that removes the need for fixed conveyors or costly structural changes. This solution transforms your warehouse into a high-performance environment by combining market-leading SKU versatility with autonomous mobility. 

Operational benefits at a glance: 

  • Accelerate your outbound flow. Achieve up to 25% higher performance compared to traditional conveyor systems, ensuring orders reach your customers faster. 
  • Rapid brownfield deployment. Integrate a flexible picking solution into your current layout without the downtime or expense of a full warehouse retrofit. 
  • Scale capacity on demand. Easily add pallet positions or additional AMRs to manage seasonal peaks without disrupting existing workflows. 
  • Protect your workforce. Eliminate the risk of manual lifting injuries while handling 98% of your product range automatically. 
  • Maximize every square meter. Utilize a compact, modular design that frees up floor space previously occupied by rigid rails.

Compare our Layer Picker systems

From high-volume deep-freeze distribution centers to space-constrained sites, find a modular Layer Picker solution designed to fit your unique facility layout and throughput goals.

 

Layer Picker Mono Gantry 

Layer Picker Gantry 

Layer Picker Hoist 

Layer Picker Robot 

Layer Picker AMR 

Primary use 

Pallet-to-pallet picking with AMR pallet replenishment technology in space-constrained sites.

Pallet-to-pallet handling that allows multiple source pallets to be available simultaneously for picking onto customer pallets.

High-performance depalletizing for pallet-to-tray solution.

Solution suitable for pallet-to-descrambling, pallet-to-pallet picking, or both. 

Standalone turnkey system for flexible brownfield automation. 

Throughput 

Up to 270 picks per hour. 

Up to 100-150 picks per hour. 

Up to 200 layers per hour. 

Up to 220 picks per hour.

Up to 120 cycles/hour with 25% higher efficiency than conveyors. 

Footprint 

Modular and highly scalable design with limited building constraints.

Large scale capacity with modular design.

Minimal vertical footprint. Connects ground floor to mezzanine.

Flexible up to 8-position layout design with low height requirements.

Compact and growth-ready; no rigid conveyor rails. 

Temperature 

From deep freeze to ambient -28°C to +40°C.

From deep freeze to ambient -28°C to +40°C.

From deep freeze to ambient -28°C to +40°C.

From deep freeze to ambient -28°C to +40°C.

From deep freeze to ambient -28°C to +40°C.

The Körber advantage

Established reliability from a global leader

Partner with the industry standard; over 800 global installations provide the proven expertise and operational peace of mind your facility demands.

Boost uptime with AI-driven insights

Maximize uptime in high-demand environments by using the K.Optimize AI Supply Chain Booster to predict and drive continuous operational performance.

Gain a competitive edge with AMR integration

Create a powerhouse combination that gives you the competitive advantage, by integrating AMRs for a seamless, high-performance automated picking flow.

Consistent throughput at any temperature

Ensure maximum uptime and peak performance across cold chain, beverage, and high-volume grocery operations with extremely reliable hardware.

Total support for your entire lifecycle

Benefit from over 30 years of supply chain expertise and lifecycle support designed to keep your operations performing at their best. 

SKU versatility

Compatible with 98% of FMCG, beverage, and retail SKUs, regardless of shape, packaging, or stacking pattern.

Körber Supply Chain Ecosystem 3D

Explore our interactive 3D world

See our supply chain ecosystem in action. Discover how automation, software, robotics, and intelligent logistics solutions come together to ensure future-ready operations.

Explore now
Körber technician maintaining manufacturing equipment

Get in touch

Speak to our specialists about our range of flexible, scalable, end-to-end solutions—tailored to you.